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Glossary

The Kallanish Glossary aims to be a useful resource for complex industry specific terminology. We are constantly adding to our glossary, so if you have a suggestion or amendment please do get in touch.
Grinding

Involves grinding the top and/or bottom of carbon or alloy steel plate or bars into close tolerance.

Hardness

Hardness is a measure of the resistance of a steel to indentation and is related to the maximum strength of the steel.

Heat Treatment

When steel undergoes heat treatment, its properties are altereted after being subjected to a series of temperature changes. The steel is heated and then cooled where necessary to provide changes in its structural form and its hardness, strength or ductility may all be increased through these changes. The time spent at each temperature and the rates of cooling have significant impact on the effect of the treatment.

High Speed Steel

High speed steel refers to a range of metal-cutting tool steels that retain their hardness at red heat. Key properties include high working hardness, wear resistance and toughness, good compressive strength and an ability to perform at temperatures up to 5000C without losing hardness. The main use of high-speed steels is for the manufacture of cutting tools such as drills, milling cutters, gear cutters, saw blades etc.

HMS 1 and HMS 2

HMS stands for heavy melting scrap, and this is composed of two different categories. The main difference between the two is that HMS1 does not contain galvanized and blackened steel unlike HMS2. Because both grades guarantee a minimum piece thickness – at least 1/4inch (6.3mm) for HMS 1, and 1/8in for HMS 2 – consignments have a high density. Both also have defined maximum dimensions (usually 60in x 24in), and should be prepared to facilitate handling and charging to a furnace. This density, sizing and preparation makes for efficient furnace operation by minimising the time to charge enough scrap for a full melt. In contrast, thin mixed scrap greatly increases charging time, cutting furnace productivity.

Hot Briquetted Iron

Hot briquetted iron describes direct reduced iron that has been processed into briquettes. Instead of using a blast furnace, the oxygen is removed from the ore using natural gas and results in a substance that is 90%–92% iron. Because DRI may spontaneously combust during transportation, HBI is preferred when the metallic material must be stored or moved.

Hot End

Hot end refers to stages in steelworks where metal is either molten, or is solid but can only be worked at elevated temperatures. Long products are generally hot rolled to their final shape.

Hot Idling

Hot idling is a procedure which temporarily maintains a furnace on standby without producing any iron. To slow the combustion and maintain the refractory lining, the amount of air which enters the furnace is significantly reduced. The main chamber is kept fully charged with coke (but not with limestone and iron ore, the two other bulk ingredients for iron making). Blast furnaces are not usually hot idled for more than a few weeks unless all the iron is completely drained from the furnace, and they can be returned to full iron making capacity within a matter of days.

Hot-Strip Mill

A hot-strip mill is essentially a rolling mill made up of several stands of rolls. These convert slabs into hot-rolled coils. The hot-strip mill squeezes slabs, which can range in thickness from two to ten inches, depending on the type of continuous caster, between horizontal rolls with a progressively smaller space between them (while vertical rolls govern the width) to produce a coil of flat-rolled steel about a quarter-inch in thickness and a quarter mile in length.

Hydroforming

A forming process in which a tube is placed into a forming die. The tube is then formed to the shape of the die through the application of internal water pressure. The hydroforming process allows for severe shape deformation, making it ideal for automotive structural parts such as engine cradles, radiator supports, and body rails. Various shaped and sized holes can be punched in the tube almost anywhere during the process.

Ingot

An ingot is a mass of metal obtained from casting liquid steel into a mould. The resulting ingot - a semi-finished product - is typically then hot rolled or forged.

Integrated Mills

Integrated mills make steel by processing iron ore and other raw materials in blast furnaces. They are slightly different to mini-mills since they use hot end techniques. However, the differing technological approaches to molten steel imply different scale efficiencies and, therefore, separate management styles, labour relations, and product markets. Nearly all domestic integrated mills specialize in flat-rolled steel or plate.

Iron and Steel

Iron is a naturally occurring element which was first smelted from its ore into a tough silvery/white metal about 2,400 BC. Cast iron is hard and brittle, while wrought iron is soft and malleable. Iron from a blast furnace (pig iron) is an alloy of iron and carbon (about 4%), along with smaller quantities of silicon, manganese, phosphorus, sulphur and other elements. Iron is a far less versatile metal than steel, which is also an alloy of iron. It is produced in a BOF and has a much reduced carbon content. Other elements, particularly manganese, are adjusted or added to achieve specific properties. There are many thousand different steel grades. Even high carbon steels contain no more than about 1.5% carbon, though some high alloy steels reach 2.5%. Carbon allows hardening of the steel via heat treatment.

Iron Carbide

Iron carbide is a substitute for high-quality and low-residual scrap and is often used in electric furnace steelmaking. There are also many other substitutes. Iron carbide producers use natural gas to reduce iron ore to iron carbide.

Iron Ore

An iron-ore is a mineral containing enough iron to be a commercially viable source of the element used in steelmaking. Except for fragments of meteorites found on earth, iron is not a free element; instead, it is trapped in the earth’s crust in its oxidized form.

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